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Abrasives Testing for Quality Control and Material Characterization

Rapid, Simple Testing

Rapid testing turnaround times significantly accelerate product inspection. Measurement results and product classification are available in a matter of seconds.

Accurate

Accurate & reproducible measurement results across a wide range of products such as grinding wheels and honing stones.

PC Based

A PC based system ensures direct and easy data connectivity as well as seamless integration in your current IT infrastructure.

Customization

Implement your measurement procedure to seamlessly integrate the RFDA in you day-to-day workflow.

Description

In industries where precision and reliability are critical, the quality of abrasive products like grinding wheels and honing stones plays a crucial role. Destructive testing methods such as 3/4-point bending or ball pressure testing require the use of material samples for testing. Unlike these destructive tests, the RFDA method offers non-destructive testing of abrasives based on vibrational testing, allowing repeated tests on a single product or enabling fast and efficient 100% quality control testing without damaging the product.The RFDA method allows manufacturers to assess the integrity and structural properties of abrasive materials and products in order to grade and/or class each individual product. This method provides key insights into the product helping to prevent potential failures during use. For each resonant frequency the RFDA provides information on the Loss rate and damping. Damping values represents the internal friction or energy dissipation during vibration or impact of the specimen. An indispensable property providing important additional information on material performance, especially in damage-related processes where defects such as cracks may lead to unusually high damping factors.

RFDA instruments are even suitable to measure porous abrasive products where only very small strains are involved.

Explore how RFDA is redefining the standard for quality control in the abrasive products industry.

Reference Customers:

RFDA Abrasives Kit, Including:

RFDA System 10

  • Physical connection between sensor and computer
  • 1 analogue input channel
  • Integrated DAQ-system
  • Frequency range up to max 35k Hz
  • Digital input for measurement automation

Vibration Detection

The RFDA is compatible with the following vibration sensors

  • Piëzo-Electric sensor (I)
    • 0,5 Hz to 10k Hz
    • BNC connector
    • Connection cable, BNC, 1,8m
  • Microphone (O)
    • 10 Hz to 100k Hz
    • BNC Connector
    • Connection cable, BNC, 1,8m

(I = standard included, O = Optional)

RFDA Software

  • Simple UI with:
    • Oscilloscope function (signal in time domain)
    • FFT (Signal in frequency domain)
    • Automatic peak detection
    • List of frequencies, R-value & Damping

Customizable with:

  • Product types and meta data
    • Adjustable frequency bands and tolerance ranges
    • Quality assessment (Pass/Fail, Classification)
  • Data connectivity

Measurement Verification

  • Ceramic reference sample
  • Room temperaure measurement report
  • Sample support rig

RFDA System 10, Alternative:

RFDA_System-30_White_2702x2084

RFDA System 30
Including:

  • Integrated Industrial PC
    • 40GB SSD HD (expandable)
    • Windows 10 IoT
  • 8″ Touch panel
    • 10 point multi-touch
    • compatible with: stylus, hand, working gloves
  • 2 analogue input channels
  • 2 digital I/O’s
  • Integrated DAQ system:
    • Frequency range: 10 Hz – 125k Hz
  • 4 USB-A ports
  • 1 RJ45 port

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